Advantages of Condition-Based Maintenance
Given the option between reactive and preventive maintenance, the solution is clear-cut. While extending your asset life, preventive maintenance will save time and money. Can you, maximize your maintenance efforts even more?
Condition-based maintenance (CBM) can assist you in fine-tuning your strategy rather than only following a calendar for maintenance. Using visual inspections, planned tests, and sensor devices, it tracks equipment performance, simplifies asset management, and helps ascertain the most affordable timing for maintenance.
In this blog, we discuss what condition-based maintenance is and its advantages to facility managers.
What Is Condition-Based Maintenance?
Condition-based maintenance is a technique of asset and equipment management based on real-time monitoring to ascertain the present condition of operating machinery. Maintenance is only carried out when absolutely required by condition-based schedules on the actual condition of the equipment instead of a set plan, therefore helping to lower costs and increase efficiency.
CBM calls for either the installation of machine-level sensors or using data from current machine control systems. Together with monitoring tools, these sources gather information and parameters like vibration, temperature, and oil quality. Collected data can then be examined utilizing artificial intelligence (AI)-powered technologies to project the future status of working equipment and plan maintenance chores as the next best logical step.
Also, read how real-time maintenance tracking enhances facility efficiency.
How Does It Work?
The set of condition-based maintenance (CBM) indicators will be decided upon by the facility manager or equipment maintenance supervisor. The maintenance staff will have to go on maintaining the machinery or equipment. Standard operating procedures (SOPs) will help the facility managers to give the maintenance staff exact instructions and guidelines on how the problem should be resolved.
Benefits of Condition-Based Maintenance
Minimizing Unplanned Downtime
Unexpected equipment failures are avoided in part by condition-based maintenance (CBM). Real-time asset health monitoring lets maintenance crews find problems before they cause breakdowns. This proactive strategy reduces unneeded downtime. Rather than coping with unanticipated breakdowns, companies can arrange repairs during scheduled downtime.
CBM also lowers downtime expenses. When equipment runs without problems, manufacturing keeps on without stopping. Higher production and less income lost from unplanned closures follow from this.
Improving Team Performance in Maintenance
CBM enhances maintenance team performance. They pay more attention to tools that really require maintenance than to adhering to set plans.
Time and effort are spared by this focused strategy. Teams never squander money on pointless maintenance chores.
CBM also assists in better preparation for repairs by specialists. Before they begin work, they are aware of what is incorrect, so they can bring the correct tools and components and do tasks faster and more successfully.
Enhancement of Maintenance Plans
Maintenance scheduling with CBM gets more exact. Teams should schedule their activities according to real equipment conditions rather than speculation.
This improved timing lessens conflicts with regard to production needs. Maintenance occurs during times least disruptive to operations.
It also helps to balance responsibilities. Teams can distribute chores more fairly, therefore preventing bursts of activity followed by idle times.
Boosting Compliance and Safety
CBM improves office safety. Maintaining good condition of equipment lowers the possibility of mishaps resulting from broken machinery.
Frequent observation also helps to identify early safety concerns. This allows corrections before issues get hazardous.
CBM helps in regulatory compliance. For audits and passing inspections, it offers comprehensive records of equipment status and maintenance activities that could be very vital.
Extending the Lifetime of Equipment
CBM extends equipment’s lifetime. It finds little flaws before they become large ones that might compromise machinery.
This mild technique lowers friction. For more of their lifetime, equipment runs at maximum efficiency.
Longer-lasting machinery reduces regular replacements. This cuts new purchase and installation expenses.
Examining and Applying Asset Data
CBM produces insightful asset performance statistics. This data guides teams in making better equipment management decisions.
Patterns in equipment behavior can be shown by data analysis. These realizations direct changes in maintenance procedures and even equipment design.
In addition CBM data supports in improved budgeting. It gives unambiguous proof of maintenance requirements, therefore supporting the justification for repair or upgrade expenditure.
Reduced Overhead Charges
Condition-based maintenance helps to identify aberrant equipment behavior early on, therefore allowing maintenance to be planned precisely and well before unplanned breakdowns take place.
CBM can assist companies in lowering overhead costs related to pointless maintenance and repair since it uses real-time monitoring and constant data analysis to ascertain equipment condition and performance. It can also assist in save expenses related to downtime, which can be somewhat significant when non-essential equipment is not running as expected.
Implement Condition-Based Maintenance with Factech Software
For condition-based monitoring, Factech applications offer a whole solution. By means of the sophisticated tools and features needed to simplify and enhance maintenance operations, our software helps managers and maintenance personnel to keep ahead of machine faults and significantly lower unexpected downtime.
Factech isn’t like many other software companies. Should you decide to partner with us, you will have first access to first-rate customer care all through the implementation process. Your project will be catered to the particular objectives and needs of your business. From your digital transformation and beyond, we will provide you with a thorough implementation plan, support staff, and continuous help.
Therefore, Factech is the ideal choice if you are seeking a modern CMMS together with a flawless implementation mechanism and a knowledgeable customer support team.
The bottom line
Condition-based maintenance is about maximizing your resources and equipment availability, not only about a tactic. Provide your operations with the correct tools to improve your CBM processes and enable your staff to propel success right across. Factech software with Integration helps you in efficient condition-based maintenance. Contact us to get a free demo.
FAQs
Q.1 For your facility, is condition-based maintenance appropriate?
As was already noted, industry, organizational need, and funding level all affect the value of CBM. Start your research on whether a condition-based maintenance plan would help your business using the ideas presented in this article.
Q.2 What is Condition-Based Maintenance (CBM)?
Based on actual demand rather than a set schedule, CBM is a maintenance approach that tracks the real-time condition of equipment and executes repairs just when needed.
Q.3 How might CBM reduce unanticipated downtime?
Through ongoing asset health monitoring, CBM lets maintenance personnel find possible problems early on and fix them before they lead to unplanned breakdowns.
Q.4 For maintenance teams, what advantages exist from applying CBM?
By concentrating on equipment that really needs attention, CBM increases team performance, hence improving planning, effective use of time and resources, and increased safety.
